1. The main technical parameters
No. | Item | Parameter | Unit | Remark |
1 | Impulse force | 400（40） | KN（T） |
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2 | Frame structure | "O" type closed |
| Fireplace tempering treatment |
3 | Max sheet size | X-axis 5000 | mm | X-axis secondary positioning |
Y-axis1500 | mm |
4 | Max sheet thickness | 6.35 | mm |
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5 | Maximum diameter of one punching | Φ88.9 | mm | customize |
6 | Punching frequency | 1800 | hpm |
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7 | The highest punching frequency (1mm distance and 6mm stroke) | 800 | hpm |
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8 | The highest punching frequency (25.4mm distance 6mm stroke) | 400 | hpm |
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9 | Number of control axes | 5（X、Y、R、T、C） | piece |
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10 | Mold form | Long-oriented 85 series international standard mould |
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11 | Distribution of turret stations 32 stations | 16A、11B、3C、2D (Including rotating stations: 1B, 1C） | standard | customize |
12 | Repositioning cylinder | 2 | set |
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13 | Maximum speed of sheet movement | 80 | m/min |
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14 | Worktable structure | Brush/ Steel Ball Composite Table |
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15 | Maximum feeding speed | X-axis | 80 | m/min |
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Y-axis | 80 | m/min |
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X. Y linkage | 110 | m/min |
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16 | Turret speed | 30 | rpm |
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17 | Precision | ±0.10 | mm |
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18 | Max loading | 150 | Kg |
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19 | Air pressure | 0.6 | MPa |
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20 | Voltage | 380±5% | V |
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21 | Machine weight | 13.5 | T |
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22 | Machine size | 5200x5200x2280 | mm |
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23 | Clamp blind spot detection | √ |
|
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24 | Plate deformation anti-collision detection device | √ |
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25 | Mold installation in place detection device | √ |
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26 | Self-tapping | Four heads (M3/M4/M5/M6) |
| Optional |
27 | Single side automatic loading and unloading | DZ-E1530AL |
| Optional |
2. Main parts list
No. | Item | Qty | Unit | Supplier | Description | Picture |
1 | Control system | 1 | set | Langen Industrial Control System | Special industrial control system for CNC turret punch press | 
|
2 | Servo unit and motor | 4 (x-5kw y-7.5kw t-2kw c-1.5kw) | set | Panasonic | High precision; high speed; strong adaptability; good stability. | 
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3 | Linear Guides | 3(x-30 y-40) | piece | TBI, Taiwan | High positioning accuracy; suitable for high-speed movement, can bear the load in the up, down, left and right directions at the same time; strong impact load bearing capacity; low dust production and low noise. | 
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4 | Ball screw | 2(x-5050 y-5050) | piece | TBI, Taiwan | 
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5 | Screw support bearing | 8(6207 7207) | piece | NSK, Japan | High precision; long useful life; load-resistant. | 
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6 | Turntable support bearing | 4(30220) | piece | NSK, Japan |
7 | Double chain | 2 | set | TSUBAKI, Japan | Double-row high-precision transmission chain imported from Japan. | 
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8 | Coupling | 2/10 | piece | MANON, Shanghai |
| 
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9 | Electrical components | 1(With Electric cabinet) | set | Schneider | An international brand with high working stability and safety. | 
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10 | Power switch | 1(With Electric cabinet) | piece | MW, Taiwan |
| 
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11 | Servo transformer | 1 | piece | SANO |
| 
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12 | Pneumatic Components | 1 | set | AirTAC | Big international brand, fast response speed and long useful life. | 
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13 | Valve | 1 | set | AirTAC | 
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14 | Proximity switch | 1 | set | RIKO, Taiwan | Fast response and high precision | 
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3. CNC system
3.1 System Features
(1). With graphics function, step and continuous punch function.
(2). Simple and convenient international G code programming.
(3). The international RS232 standard interface is convenient for communication with the computer.
(4). Equipped with advanced all-digital AC servo motor and servo system.
(5). Semi-closed loop feedback of pulse encoder.
(6). On-site programming, background programming.
(7). Language selection: Chinese and English.
(8). With graphic simulation function.
(9). It is convenient to backup system parameters, ladder diagrams and processing programs, and realize online processing of large-capacity processing programs.
(10). Interpolation, position detection and servo control are carried out in nanometers, which can realize high-speed and high-precision processing.
(11).Using ultra-high-speed serial data bus, with fewer wiring cables.
(12). High degree of integration, using special software, short startup time.
(13). The control system is easy to learn and easy to operate.
3.2. System function
(1). Main power axis: R axis, linear axis: X Y axis, turret axis: T axis, rotating station: C axis.
(2). Alarm display for multiple mechanical and electrical faults such as overtravel.
(3). With self-diagnosis function.
(4). With soft limit function.
(5). International general G code programming.
(6). With mold compensation function.
(7). With pitch compensation function.
(8). With backlash compensation function.
(9). With coordinate offset function.
(10). With repositioning function.
(11). With automatic, manual and semi-automatic operation modes.
(12). With clamp scanning protection function.
(13). With parameter programming function.
(14). With fast positioning and stamping lock function.
4. After-sales service
4.1.A solemn commitment and strict system (see the ISO9001 quality assurance system for after-sales service regulations).
(1). Our company is the first company in the machine tool industry to pass the ISO9001 quality system certification. According to the time the equipment is put into operation, we will implement warranty repairs within one year. Our company has 18 offices nationwide. If the machine breaks down, the maintenance service personnel guarantee to arrive at the customer's plant within 24 hours.
(2). The maintenance service personnel must make a detailed record of the completed maintenance tasks and the methods of solving the problems when they provide services to the user, and the user will feedback their opinions to the unit, and strictly control and assess the work quality of the service personnel.
4.2. A full-time service team guarantees the operability of the service network.
4.2.1. Training for users
(1) The user sends operators to our company, or our company's service personnel to the user’s plant for training on operation and maintenance.
(2) After the machine tool arrives at the user site, our company arranges service personnel to install and debug, and train equipment operators until they can operate the machine independently.
4.2.2. A professional after-sales service team, affiliated with the sales department, can respond to the service requirements of users promptly.
4.2.3. To do a good job of service in a timelier manner, the company's service team and commonly used accessories carry out dicing and partition management.
4.2.4. Multiple technical service hotlines are open 24 hours a day to ensure the convenience and timeliness of users. Tel: 0532-58519788 15763961991.
